Facial masks, the use of which reached its peak some time ago, have their own production process. These masks must be produced in dedicated production lines and go through various processes to become the final product. Among the parts that are present in the production line of face masks are parts such as mask cloth roll holder, wire wire roll holder, ultrasonic sewing systems, stretching devices, control panel system and trunk. What is the process of producing a face mask ?
How to producing a face mask
In order for face masks to reach the production stage, these devices must be used, some of which have a manual mechanism and some of which are semi-automatic. In the following, we will examine the method and process of producing a face mask. So be with us.
To order and inquire about the prices of various production line machines in Landa Industrial Group, contact the website numbers.
Provide raw materials in the feeding system
The first part of the face mask product line is the nutrition system. This system receives raw materials such as mask cloth and other raw materials. Earplugs, nose wire and mask fabrics are the most important raw materials. In the feeding system, all raw materials must be directed to the production line.
This system is an automatic system and manpower has no role in its performance. This system is powered by electricity and its current can be checked by the control panel.
Fabric and molding system
After the raw materials have passed through the conveyor, the process of cutting the masks must be done. Therefore, the mask fabrics are cut to the dimensions determined by a special machine. This system can create different types of cuts on fabrics, so it is possible to produce different types of masks with different structures and forms by this machine.
This machine actually cuts the fabrics according to the specified dimensions by the programs given to it. This device has the ability to program and will operate according to the given programs.
To order and inquire about the price of the condom production line, contact the website numbers.
Sewing and pressing section
In this step, all the layers of the mask must be sewn together and jumped. Some masks are multi-layered so all layers must be connected. This connection is made by a press machine, which creates a very durable and durable connection.
Printing system
One of the steps in producing a face mask is the step in which the printing machine is located. Some masks have special markings that must be printed on them. These signs can include a standard mark, specific information or a mask brand. Therefore, these symbols must be printed on the mask using a printing machine.
It should be noted that the printing machine is programmable and will print the same marks on the masks as it is programmed.
Cut the wire nose clamps
After the mask fabrics are cut, the nose clips must also be cut, so they are also cut by special machines.
Female cache system
One of the most important parts in the production line of face masks is the embedded system. This device uses ultrasonic technology to connect the cache to face masks. As a result, high quality and durable masks will be produced. The attachment of the elastic to the mask fabric is done through ultrasound technology.
This technology uses ultrasonic waves and connects the caches to the body of the mask, which is a very strong connection. Systems such as automatic feeding and automatic guidance of masks to the conveyor will increase productivity and production speed. The air compressor plays an important role in the mask production line because it is basically responsible for connecting the mask body to the mask cache.
There are different types of stretching machines. These devices can be pneumatic or ultrasonic. For each production line, a certain number of female pulling devices must be installed so that the production process is not interrupted. The stretching speed is much lower than the production speed of mask fabrics and the number of these devices should be according to the production standard.
To order and inquire about the prices of various production line devices in Lavin Negar Daneshgar Industrial Group, contact the website numbers.
Conveyor carrying a mask
In the following, we see that the final products produced by the conveyor are directed to the output and the discharge port.
Masks inspection unit
In the mask inspection unit, all masks should be inspected by operators to be out of the process in case of damage and breakdown. It is very important to check the quality of the masks. This check is done visually and the masks should be thoroughly checked.
Conclusion
Production lines of face masks are among the best-selling and most profitable production lines in the world and in Iran. Especially in recent years the use of face masks has become very common. For this reason, it is very important that entrepreneurs and people who intend to set up mask production lines be aware of the production process of these masks.
This process is a simple process and automatic or semi-automatic and manual devices can be used during it. Naturally, the higher the production capacity of the factory, the more advanced machines must be used. These devices require less manpower if they are automatic, and as a result, the cost of paying manpower will be lower.
It is recommended that you go to the collections that have the necessary standards to buy the production line of face masks. It is very important to know the necessary devices and trainings in this regard, so give the necessary training to the mask production forces to increase the productivity and quality of production as much as possible in the production of face masks.
